solid control sdn bhd

Services
& Previous Project

System Integration & Energy Management

35t Overhead Crane

RESULTS

Unnecessary downtime reduced by 98%
Energy saved from RM3,125.00/mth
ROI within 2.5 years

Industrial Solutions

Taiwanese Line

ISSUES FACED (BEFORE)

Complaint numerous stoppage in production (daily 3-5 times stoppage which is about 3-5 hours lost).
Low production output.
Had seek numerous automation companies but none able to solve their issues.

Industrial Solutions

Taiwanese Line

ISSUED SOLVED (AFTER)

Able to solved the production line issues within a month.
Consistence production output throughout the years.
Clients compared our pricing with their Taiwanese counterpart – and agreed with our competitive pricing.

Industrial Solutions

Japanese Line

ISSUES FACED (BEFORE)

Product quality issues – customer complaint.
Unsatisfied with another M&E company services.
Was quoted more than RM120,000 for the rectification job (Japanese OEM).

Industrial Solutions

Japanese Line

ISSUES SOLVED (AFTER)

Problem solved – no quality complaint from client.
Job completed with roughly 18% of the total quoted price.
Was offered to be engineering consultant for the plant.

Energy Management Project

Steel Painting Plant

RESULTS

Increased production yield to 95.5%
Using same energy consumption, client able to produce 320mt/mth extra (~RM64,000.00/mth)
ROI in 1 month.

Project Engineering (Retrofit System)

Collaborate With Overseas Principle

RESULTS

Well-organized project schedule.
Improvised control system and operation features.

Project Engineering (Power Quality)

Oil & Gas Sector

RESULTS

Eliminate additional TNB charges of more than RM30,000/mth.
Reduce refinery breakdown due to bad power quality.

Project Engineering (Upgrading System)

Government Building

RESULTS

Improved application optimization as well as movement accuracy.

Preventive Maintenance Program

Rainwater Pump Station

RESULTS

Prevents costly emergency repairs.
No breakdown during heavy rains.

Previous Project

Petronas LTSA Ex-Proof Motor Testing Panel

Testing panel design and built.

For ex-proof motor up to 250kW
Including safety protection such earth fault and overcurrent.

Previous Project

3-Stages Telescopic Conveyor

Engineered for safe and efficient loading and unloading solution.
Simple operating system and the ability to achieve a variety of positions.

Previous Project

Skiing Machine – Conveyor Automation

Customized automation based of client criteria.

Detailed design and calculation.

Previous Project

Precision Steel Cutting and Polishing

Revamping whole machine.

3 Parker DC Drives (1250 Amps)
3 Bosch Servos Motors & Drives (220Nm)
Inverters & Starters
Siemens PLC (S5 to S7)
Rewiring Whole Panel

Previous Project

Upgrading Control System

On-site modification for 3 panels of PLC

Upgrading from SIEMENS S5 to SIEMENS S7
Rewinding Whole Panel

Previous Project

Revamping Roll Forming Machine – Steel

Replacing PLC and Inverter
Inverter with 3 multispeed (Fast, Slow, Stop)
Touchscreen Operation
Encoder feedback to PLC for length Calculation
Troubleshooting and Commissioning

Previous Project

Coconut Screw Press

Revamping Mechanical & Electrical

Replace Existing Screw Gearmotor & Press Gearmotor with encoder
Build New Control Panel with Drives
Mechanically mount both motors with laser alignment to recondition the Screw Press

Previous Project

Gloves Auto Tumbler Dryer

Control Panel Design and Built

Tumbler capacity is 250kg
Energy saving measured is obtain by using inverter and soft-starter for the blower and heater drum.
Heating and Cooling Cycle Fine-tuning
Testing and Commissioning.